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Home / Posts / Using / Material thickness measurement method and how to choose the right Olympus NDT thickness gauge

Material thickness measurement method and how to choose the right Olympus NDT thickness gauge

Ultrasonic thickness gauges provide NON-DESTRUCTIVE and NO-DAMAGE measurement solutions to the part being inspected.

Olympus NDT is a leading unit in thickness measuring equipment for high accuracy and meets the testing requirements of almost all types of materials.

They include a wide range of features from basic to advanced, with different activation codes it will become the most amazing and professional tool today.

Olympus NDT Thickness Gauge Nowadays, it can measure almost all types of materials such as metals, plastics, glass, synthetic materials, composites, rubber, castings, objects with high sound attenuation...

Similarities Between Ultrasonic Thickness Gauges and Flaw Detection Equipment

Ultrasonic thickness gauges and flaw detectors use the same basic principle. Both use a transducer that generates ultrasonic waves, and both measure the time it takes for the ultrasonic signal to leave the transducer, travel through the material, strike a reflecting surface, and return to the transducer.

All devices use the basic equation:

Distance = (Speed * Time)/2

The reflection and transmission of high-frequency sound waves – known as ultrasound – has long been an important tool for assessing weld integrity, as well as inspecting structural metals, pipes and tanks, boiler tubes, railroad tracks and axles, aerospace composites, and many other industrial applications.

Industrial ultrasonic testing equipment is popular because:

  • Cost effective, fast, reliable results
  • Usually does not require much sample surface preparation
  • No safety hazards or special licensing required for use

Ultrasonic thickness measurement of metals and other materials

The device uses ultrasonic method to determine the actual thickness of the test part with very high accuracy. They can meet many demanding applications in work, such as: Testing thickness from very thin to very thick, testing surfaces with extremely low to extremely high temperatures, measuring through the coating without removing them (can display both the thickness of the base metal and the coating), measuring through the outer Oxide/rust layer without removing them and using a couplant, measuring the Oxide/rust layer on the inner pipe wall without direct contact (can display both the thickness of the base metal and the Oxide/rust layer), measuring through multiple layers (displaying the thickness of each layer and the total of the layers), measuring materials with high sound attenuation such as castings, rubber, composites, synthetic fiberglass..., or plastic and glass materials.

Ultrasonic thickness gauge series

  • 27MG: compact, affordable design determines corrosion thickness (without coating)
  • OLYMPUS 45MG: corrosion thickness gauge with or without coating and accurate thickness measurement capability (with software option Single Element) Built-in optional alphanumeric data memory for reporting.
  • 38DL PLUS: The 38DL PLUS™ series is a proven, reliable instrument for all ultrasonic thickness testing applications. It can serve as a precision thickness gauge or corrosion gauge to meet the challenges of demanding industrial applications.
  • 72DL: High frequency precision thickness gauge. Compatible with single element transducers up to 125 MHz, ideal for measuring the thickness of ultra-thin materials, including multi-layer paints, coatings, can simultaneously display the independent thickness of 6 layers of material.

Features and applications of ultrasonic thickness gauge

Basic measurement modeTemperature compensation mode
The device can measure steel materials from very thin to very thick thickness with very high accuracy and resolution (supports up to 0.001 mm). The basic measuring range of the device can test steel materials from 0.5 mm up to 635 mm thick. The waveform display option helps to make more accurate judgments.Temperature changes in materials affect the velocity of sound waves and the accuracy of measurements. With temperature compensation, accurate results are obtained. The lowest temperature that can be tested is -20ºC, and the highest temperature that can be tested is up to 500ºC.
Overlay measurement modeMeasurement mode through the external oxide/scale layer
Some test parts have external coatings that cannot be removed during testing. The coating through measurement mode can display both the base metal and the coating thickness.After a period of use, pressure tanks and pipes often have oxide/rust layers on the outside. With the EMAT probe, it is possible to measure through the oxide/rust layer without having to remove it and use a coupling agent.
Internal Oxide/Scale Thickness Measurement ModeMulti-layer measurement mode
Measure the thickness of the Oxide/Rust layer appearing on the inner wall of tanks and pressure pipes. Olympus NDT equipment can measure and display both the base metal thickness and the Oxide/Rust layer.The device will calculate and display simultaneously the thickness of 04 separate layers and the total thickness of the selected layers. Often checks plastic layers in fuel tanks, bottle blanks and glass bonding together.
High resolution modeHigh penetration mode
In this mode, the device will use a high-frequency single element transducer to test thin thicknesses under 0.5 mm and provide a resolution of up to 0.001 mm. It can also measure other materials such as plastic and glass.In this mode, the device will use a low-frequency single element transducer to test materials with high sound attenuation. Allows measurement of: Composite, castings, rubber, cast iron, copper, synthetic fiberglass...

Compare the features of popular ultrasonic thickness gauges

Basic line with model 27MGMid-range with model 45MGHigh-end line with model 38DL Plus
Basic ultrasonic thickness gauge for pipes, tanks, pressure vessels, boiler pipes, water pipes, ship hulls and other structures affected by corrosion and rust. Digital display. Light weight of only 340 g. Compact enough to be carried in a pocket. Uses 3 AA alkaline batteries for up to 150 hours of continuous use. Measuring range: 0.5 mm - 635 mm. Resolution up to 0.01 mm. Automatically recognizes Olympus dual element transducer. Can test surfaces with temperatures from -20ºC to 500ºC. Selectable inch or mm unit system. Design meets EN15317, IP65 and MIL-STD-810F standards.Handheld thickness gauge with advanced features, easy to use. With advanced optional software, the device can measure through the coating without removing it (can display both the base metal thickness and the coating), and can measure materials with high sound attenuation such as Castings, Iron, Copper, Aluminum, Plastic, Rubber, Glass, Ceramic and Composite, ... Display information in digital form, waveform, B-Scan mode. Light weight only 430.9 g. Compact in the palm of your hand. Uses 3 AA batteries for continuous use up to 36 hours. Measuring range: 0.08 mm - 635 mm. Resolution up to 0.001 mm. Automatically recognizes dual element probes and can use most single element probes of Olympus. Can test surfaces with temperatures from -20ºC to 500ºC. Select inch or mm unit system. Design meets EN15317 standards, IP67 and MIL-STD-810G.The latest generation of Olympus/Evident multi-function thickness gauge, with all the features of the 45MG model but with an additional mode of measuring the thickness of the oxide/rust layer on the inner pipe wall to evaluate the life of the product, measuring on heavily oxide/rusted surfaces without having to remove them and using a coupling agent, measuring the thickness of multiple layers, and checking for corrosion with an encoder encoding the scan distance along with B-Scan display. Displays information in digital form, waveform, B-Scan mode. Light weight of only 0.814 kg. Lithium-ion battery can be used for 14.7 hours, or use AA alkaline batteries. Measuring range: 0.08 mm - 635 mm. Resolution up to 0.001 mm. Automatically recognizes dual element transducers and can use all Olympus single element transducers. Can test surfaces with a temperature of -20ºC up to 500ºC. Choose inch or mm units. Design meets EN15317, IP67 and MIL-STD-810H standards.

Technical comparison between ultrasonic thickness gauge models

ParameterModel 27MGModel 45MGModel 38DL Plus
Weight340.0 grams430.9 grams830 grams
Measuring range in steel0.5mm – 635mm0.08mm – 635mm0.08mm – 635mm
ResolutionLow: 0.1 mmStandard: 0.01 mmLow: 0.1 mmStandard: 0.01 mmHigh: 0.001 mm (optional)Low: 0.1 mmStandard: 0.01 mmHigh: 0.001 mm (optional)
Test temperature range-20ºC to 500ºC-20ºC to 500ºC-20ºC to 500ºC
Display formatNumber formDigital, Waveform and B-ScanDigital, Waveform and B-Scan
Type of probe usedDouble variable (unique)Double element, single element and Delay lineDouble element, single element and Delay line
Frequency range of probe used2.25 Mhz to 10 Mhz (-3dB)0.5 Mhz to 30 Mhz (-3dB)0.5 Mhz to 30 Mhz (-3dB)
Main applicationCheck the thickness of the metalCheck the thickness of metals (can be measured through the coating and displayed), can check other materials such as: Plastics, glass, composites, castings, rubber and materials with high sound attenuationHas the same features as Model 45MG, and also supports additional modes such as measuring the thickness of the internal oxide/scale layer, measuring through the thick external oxide/scale layer, and measuring through different layers.
Source of use 03 AA alkaline batteriesUse: up to 150 hours03 AA alkaline batteriesUse: up to 36 hoursAC/DC power supply with 01 lithium-ion battery, or with 04 AA alkaline batteriesUse: up to 8 hours
B-Scan with encryptionAre notAre notHave
Standard designEN15317, IP65 and US military standard MIL-STD-810FEN15317, IP67 and US military standard MIL-STD-810GEN15317, IP67 and US military standard MIL-STD-810H
Ambient temperature range of the device-10ºC to 50ºC-10ºC to 50ºC-10ºC to 50ºC

Thickness measurement of non-magnetic materials

The device uses a magnetic method with the Hall effect mounted in the measuring head, measurements are made at the distance between the tip and the ball placed on the other side of the part to be tested.

The device has high precision with tolerance ± [(accuracy x thickness) + 0.003 mm], and it can test materials such as Bottles, jars, trays or plastic or glass items, non-magnetic alloys, aluminum materials, medical packaging, heterogeneous materials, paper or foam containing products, food in industry or medicine, plywood, particle board, wooden floors, engineered wood, plastic ceiling panels, etc.

Some applications of thickness measurement on different materials

Check and measure the thickness of plastic bottles and jarsGlass and glass thickness measurement test
Ideal for testing in confined spaces. Heterogeneous materials (sonic testing would be difficult due to large variations in sound velocity). No need for coupling agents.Glass bottles and containers. Lenses in research laboratories and scientific applications, or plexiglass. Light bulbs.
Check the thickness of aluminum cansCheck and measure the thickness of paper and foam boxes
Food containers. Beverage cans. Pacemaker covers.Ideal for high-end applications where ultrasonic testing is not possible. Paper and foam boxes for food or drinks.
Thickness testing for medical devicesThickness measurement of objects and consumer goods
Thermometers. Medical instrument trays and packaging.Wooden boats, kayaks. Tanks, containers, traffic barriers, etc.
Check the thickness of wood materialCheck thickness measurement of other materials
Plywood, particle board, industrial wood, wooden flooring…Non-magnetic alloys of some castings in the aviation industry. Plastic ceiling panels…

Product line MagnaMike 8600 Thickness measurement using Hall effect

The Magna-Mike 8600 is a simple magnetic method for reliable measurements on non-magnetic materials, and is very simple to operate. Measurements are made when the magnetic probe moves over the surface of the test piece and the ferromagnetic ball (or disc or wire) is placed on the opposite side of the test piece. With the Hall effect technique at the tip of the probe and the ferromagnetic ball (or disc or wire), the measurement results are displayed instantly on the Magna-Mike 8600's color LCD screen.

Magna-Mike 8600 This is a handheld device so it can be used in one place or moved to where needed. With a remote foot switch, the device can give us fast testing time and large volume.

Table for selecting the range of measured thicknesses and accuracy levels

The Magna Mike measuring range is from 0.001 mm (0.0001 in.) to 25.4mm (1 in.). Multiple target options extend measurement capabilities and accuracy.

Beer/TargetsMin ThicknessMax Thickness/Max ThicknessAccuracy/Accuracy 
Basic CalibrationMultipoint
86PR-1 and 86PR-2
1/16 in. (1.58 mm) ball (80TB1)0.0001 in. (0.001 mm)0.080 in. (2.03 mm)4%3%
1/8 in. (3.17 mm) ball (80TB2)0.0001 in. (0.001 mm)0.240 in. (6.1 mm)4%2%
3/16 in. (4.76 mm) ball (80TB3)0.0001 in. (0.001 mm)0.360 in. (9.1 mm)3%1%
1/4 in. (6.35 mm) ball (80TB4)0.0001 in. (0.001 mm)0.360 in. (9.1 mm)3%1%
3/16 in. (4.76 mm) magnetic ball (86TBM3)0.160 in. (4.06 mm)0.750 in. (19.05 mm)3%1%
1/4 in. (6.35 mm) magnetic ball (86TBM4)0.160 in. (4.06 mm)1.00 in. (25.4 mm)3%1%
0.500 in. (12.7 mm) flat disk (80TD1)0.0001 in. (0.001 mm)0.360 in. (9.1 mm)3%2%
0.250 in. (6.35 mm) V-edge disk (80TD2)0.0001 in. (0.001 mm)0.240 in. (6.0 mm)3%2%
0.045 in. (1.14 mm) dia. wire (86TW1)0.0001 in. (0.001 mm)0.500 in. (12.7 mm)3%2%
0.026 in. (0.66 mm) dia. wire (86TW2)0.0001 in. (0.001 mm)0.240 in. (6.1 mm)
New 86PR-3 Low-profile Articulating Probe
1/16 in. (1.58 mm) ball (80TB1)0.0001 in. (0.001 mm)0.080 in. (2.0 mm)4%3%
1/8 in. (3.17 mm) ball (80TB2)0.0001 in. (0.001 mm)0.160 in. (4.1 mm)4%2%
0.026 in. (0.66 mm) dia. wire (86TW2)0.0001 in. (0.001 mm)0.160 in. (4.1 mm)3%2%

Note: with 86PR-1 and 86PR-2 measurement accuracy = [(accuracy x thickness) +0.0001 in. or 0.0003 mm)], with 86PR-3 measurement accuracy = [(accuracy x thickness) + (0.001 in. or 0.0025 mm)]

CONCLUDE

Ultrasonic thickness gauges distributed by SEMIKI meet many criteria of measurement production. Providing accurate thickness measurement products for almost all types of materials. Ultrasonic thickness measurement technology can be used on plastics, steels, composites, rubbers and internally corroded materials.

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Phone: +84 9797 61016

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